High temperature. High glass fiber technology
Glass fiber is a kind of inorganic nonmetallic material with excellent properties. Good insulation, good heat resistance, high mechanical strength and good corrosion resistance. But in the daily injection molding activities, the characteristics of this material has a very strong wear resistance to the hot runner system, and the requirements for the molding temperature and the mold temperature is increased with the addition of the proportion.
Our advantages
Wear-resistant steel provides a longer service life for the system.
Adding the special treatment process to improve the thermal conductivity of the front nozzle core.
The good thermal balance of the system creates the stability of the products.
A solution up to 60%GF can be provided.
Key technology
Inlay heater,maximizes the heating power, Ensure the temperature of the material at the front of the gate.
Wear-resistant alloy nozzle core treated with special process The thermal conductivity of the common beryllium copper core can be reached by the core of the mouth; Hardness can reach Vivtorinox hardness about 2300 degrees,It also increases the hardness of the mouth core and prevents freezing the materials as well. The service life is several times more than the ordinary mouth core.
Multi cavity Technology
With the continuous development of market economy, industrial products are increasingly developing towards high quality, low cost and high efficiency.Therefore, in pursuit of scale efficiency, more and more moulds are developing towards multi cavity, precision and long life.
Our advantages
Mold flow analysis and thermal balance analysis to ensure the rationality and balance of injection system.
High standard parts and mature processing technology to ensure the interchangeability and stability of parts.
Use special steel to provide the service life of the system.
A system solution with up to 144 cavities can be provided.
Key technology
Hot runner design with complete equilibrium.
A plurality of groups of temperature control for the manifold,The measured detection temperature is more accurate.
Copper sleeve heater makes the temperature transfer more uniform, Hot nozzle temperature control is more accurate.
Special channel corner will adopt the insert treatment, it can reduce material shear.
Thermal balance analysis of the manifold、heat nozzle and heater, the temperature fluctuation in each zone is controlled within 5%.
Color exchange technology
As market demand for plastic materials of the same structure becomes more diverse,The mold manufacturer hopes that the hot runner he purchased will have a color changing function,Thereby reducing the number of mold, reducing costs and improving efficiency, which has become the development trend of the mold industry.
Our advantages
Through application analysis and rationalization of flow diameter and other methods, The pressure is minimized and the material turnover ratio is the highest, so as to achieve efficient and quick filling.
The special insert process will make the runner smooth.
Special color changing structure for hot nozzle can avoid the sluggishness of materials.
The color exchange technology can be provided within 10 modes.
Key technology
The special insert process will make the runner smooth and reduce material shear.
There is no plug in the runner, the possibility of blocking the glue is eliminated.
The torpedo tip can make the materials flow smoothly, and wouldn't cause the excessive decomposition and carbonization caused by the swirling reflux 、sluggishness of materials resulting in the problem of color difference.
Copper sleeve heater makes the temperature transfer more uniform , the hot nozzle temperature control is more accurate.
Thin-walled Technology
The conventional hot runner system is difficult to use in thin-wall injection molding.For example, the filling time of thin-walled molding is very short, so it is difficult to follow the speed curve in a very short time.Therefore, special selection of hot runner configurations is needed.
Our advantages
We use the method of software analysis,rationalizing the size of flow diameter and gate,to rationalize the pressure drop of the runner.Materials flow smoothly, so as to achieve efficient and fast filling.
Using special steel to ensure the service life of the system.
A solution to the product wall thickness of 0.3mm can be provided.
Key technology
Software analysis:pressure loss in the system runner A reasonable system pressure drop can minimize the pressure loss.
Copper sleeve heater makes the temperature transfer more uniform , the hot nozzle temperature control is more accurate
Special treatments of imported steel ensures the service life of the system.